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MRO Setup Consulting

From Concept to
Certified MRO
Operation

Establishing a component MRO is one of the most complex undertakings in aviation. AeroMagnus provides structured, end-to-end consulting to guide you from initial feasibility through to a fully certified, revenue-generating operation.

7
Phase Process
Structured from day one
EASA
Part 145
FAA & DGCA also covered
100%
Bespoke
No generic templates
24hr
Response
To every inquiry
MRO facility planning

What We Cover

Everything You Need
to Build It Right

Setting up a component MRO involves far more than a workshop and tools. Regulatory approvals, quality systems, workforce competency, and commercial viability all need to be right from day one. We cover every dimension.

Feasibility & business case
Facility design & layout
Tooling & equipment selection
EASA / FAA / DGCA approval
Quality Management System
Technical documentation
Workforce planning & training
DGCA AME certification support
Go-live & audit readiness
Ongoing advisory support

Our Methodology

A 7-Phase Consulting Process

Every MRO setup engagement follows our proven 7-phase methodology — structured, milestone-driven, and fully accountable.

PHASE 01

Feasibility & Business Case

We assess your market opportunity, fleet base, competitive landscape, and financial model to build a robust business case for your MRO investment.

Market analysis reportFinancial feasibility modelGo/no-go recommendationRisk assessment
PHASE 02

Facility Design & Layout

Optimal workshop layout, tooling placement, workflow design, and infrastructure planning — all engineered for maximum throughput and minimum turnaround time.

Workshop layout drawingsTooling & equipment listInfrastructure requirementsWorkflow process maps
PHASE 03

Regulatory Approval

Full support through EASA Part 145, FAA Repair Station, or DGCA certification — from initial application to first audit and approval.

Exposition & manualsRegulatory correspondenceAudit preparationApproval management
PHASE 04

Quality Management System

Design and implementation of a robust QMS — procedures, forms, audit schedules, and safety culture frameworks that meet regulatory and OEM requirements.

Quality ExpositionProcedures & work cardsAudit scheduleSafety management framework
PHASE 05

Setup & Implementation

Hands-on support during facility setup, equipment commissioning, tooling calibration, and initial production trials.

Equipment commissioningTooling calibration recordsFirst article inspectionProduction trial support
PHASE 06

Workforce Development

Workforce planning, recruitment support, training programme design, and DGCA AME certification pathways for your technical staff.

Workforce planTraining programmesCompetency frameworksDGCA AME support
PHASE 07

Go-Live & Ongoing Support

We stay with you through first customer delivery, initial regulatory surveillance, and the critical first months of operation.

Go-live supportFirst surveillance audit prepPerformance reviewOngoing advisory

Why AeroMagnus

The Consultant
Who Gets It Done

We don't just advise — we deliver. Every engagement is led by a senior specialist with real hands-on MRO experience, not a generalist consultant reading from a playbook.

Deep technical knowledge of Mechanical and Avionics component MRO
Hands-on experience with DGCA AME, EASA Part 145, and FAA Repair Station certification
Fleet-specific expertise across A320, B737, B777, B787, and A350
Mumbai-based with pan-India and international reach
Access to DGCA-approved AMEs, EASA-familiar, and FAA-aligned trained technicians
End-to-end accountability from concept to certified operation
Proven track record in aviation maintenance and MRO leadership
Tailored consulting — no generic templates, every engagement is bespoke
Regulatory approval and quality management